UC alumnus advances virtual design in construction

Chris Mealy ties innovative tools to construction projects across the country

Mealy headshot

Chris Mealy, construction management '09. Photo/Provided.

Building information modeling (BIM) is becoming a cornerstone of the construction, architecture and engineering field. BIM is a digital representation of the physical and functional characteristics of a facility (National BIM Standard). BIM serves as a knowledge resource for collaborators on a construction project, informing decisions throughout the life cycle of a project, from conception to demolition. This modern approach to construction, along with other virtual design practices, is revolutionizing the construction industry.

University of Cincinnati alumnus Chris Mealy (construction management ’09) has seen this revolution take place first-hand. From a UC student on cooperative education (co-op) rotations to a full-time employee in the Operations Technology Solutions Department at Messer Construction, Mealy has been at the forefront of innovation and change.

Today, BIM is becoming a standard in the field; however, it wasn’t always this way. When Messer started implementing BIM into their construction process more than 12 years ago, it was one of the first companies to commercially employ these methods. “We were definitely innovators and leaders in that front,” says Mealy, who was working as a student on co-op with Messer when it first established its virtual design and construction department in 2008.

Mealy describes BIM as a risk mitigation tool that provides technology and supporting services to all aspects of Messer’s building process, from business development and sales support, to design and construction, to facility maintenance and management. “We really try to equip our teams in the field with the tools, technologies and processes to help make their jobs and lives easier,” he says.

virtual design of underwater piping for public works project.

This virtual representation of underground piping for a public works project allows Messer Construction to visualize a project before building it. Photo/Provided.

For example, Mealy and the other employees in the department can work with a model and the estimating department to determine the amount of materials – concrete, steel, drywall, paint, lights, windows, etc. – they need at the beginning of the project, saving time and money in the long run.

“We’re going in and finding all the issues in a computer where it’s much cheaper to do so,” says Mealy. “It allows our team and owners to make better informed design decisions this way.”

In the past, Messer would physically coordinate everything in the field. One part of the preparation process was overlaying sheets of vellum with designs over a large, lighted plexiglass table to visualize the design and construction process. After weeks of this kind of preparation, a team may finally sign off on it only to encounter big unanticipated issues in the field. Weeks of delay and cost overruns would follow, says Mealy. “Now,” he adds, “we’re finding all those issues virtually.” 

We really try to equip our teams in the field with the tools, technologies and processes to help make their jobs and lives easier

Chris Mealy, UC alumnus

Family ties

Though Mealy has a clear passion for construction and BIM today, it wasn’t always the case. Mealy started his college career as an aerospace engineering student at Purdue University. After a year in West Lafayette, Mealy realized aerospace wasn’t for him, so he returned to his hometown of Cincinnati to work full-time and enroll at UC.

For a while, Mealy bounced around the umiversity, unsure of what to study. He went from aerospace at Purdue to industrial design at UC, also exploring mechanical engineering and mechanical engineering technology before eventually finding construction management.

laser scan of exterior of two buildings.

Point cloud from laser scan of Calhoun and Siddall residence halls on UC's West Campus. Next year, Messer will oversee a renovation project involving these buildings. Photo/Provided.

Looking back, Mealy thinks he should have known construction was the field for him all along. “I grew up wearing a hardhat,” he says, noting his long family line in construction. Both of his grandfathers were in the construction industry – one as a house builder in Florida, another a long-time employee of Bovis Lend Lease, now Lendlease, an international property and infrastructure group.

As a construction management student at UC, Mealy spent all six of his co-op rotations with Messer. His first three rotations were out in the field, one with a 13-story Cincinnati Children’s Hospital Medical Center (CCHMC) research tower construction project, a hospice care facility in Edgewood, Kentucky, and another with a CCHMC’s behavioral science center renovation project.

In 2006, he got his first taste of BIM. At that point, only a handful of projects in the entire country were using this tool. Mealy conducted a three-month research trial to determine the benefits and returns on investment of BIM for Messer. Several months later, he applied that knowledge to a casino construction project in Lawrenceburg, Indiana, one of the first coordinated BIM projects for Messer.

Early senior year, Messer offered Mealy a full-time job in their newly formed Virtual Design and Construction department, and Mealy jumped at the opportunity. “I saw virtual design and BIM as the future of construction, and I wanted to be a part of that,” he says.  

exterior of new health science building under construction.

Messer is currently constructing UC's Health Sciences Building on the UC Medical Campus. The 117,000-square-foot building will house administrative and faculty offices, classrooms and interdisciplinary spaces. Photo/Corrie Stookey/CEAS Marketing.

The future of construction

Today, Messer is paving the way for a future where virtual design is a standard in the construction process. “Technology is expanding at such a rapid rate – what we’re doing now wasn’t even invented five years ago,” says Mealy. “Now, with new computers and technology, everything is lightning quick. It just keeps expanding. We keep finding more and more ways to use this technology and expand our processes.”

And they’re doing it with UC Bearcats. Messer’s virtual design and construction department is composed of nine employees, six of which are UC alumni. The company also has a constant rotation of UC students come through on co-op.

virtual representation of the interior of a building showing HVAC system.

Virtual representation of a hospital's HVAC system. Photo/Provided.

In addition to BIM, the department is investing in emerging technologies like augmented reality, additive manufacturing, laser scanning, drones, wearable devices and data analytics, to name a few. This emerging technology could include a safety alert system that notifies workers of dangers on a job site, or a wearable exoskeleton to minimize strains, tears and other injuries.

Messer is also looking at ways to address the labor shortage in the construction industry. One way to do this is to supplement labor through machinery that is more efficient and ergonomic. A robotic bricklaying machine, for example, could reduce the potential injuries of masons who perform the repetitive motions of bricklaying all day. One such machine, the SAM100, was recently employed at a Messer project on UC’s campus.

As Messer develops new applications for these emerging technologies, it focuses on consistently improving their practices while maintaining a high level of efficiency. UC alumni like Mealy lead the way toward this innovative future.  “We don’t want to stay stagnant,” says Mealy. “My career at Messer has been a constant evolution of trying new things.”  

Featured image at top: Chris Mealy overlooks the UC Gardner Neuroscience Institute, set for completion Spring 2019. Photo/Corrie Stookey/CEAS Marketing. 

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